RESIN FELT
 
Resin felt is a lightweight thermal and acoustic insulating material that combines design flexibility and high performance. It is high quality non-woven felt manufactured from synthetic and natural fibers through a completely automated process.

Resin felt is self-extinguishing which does not promote combustion and cause Corrosion to metals. It is also has good dimensional stability over a wide temperature range and has low moisture absorption property.

Process Flow
Textiles Felts

Phenolic resin bonded felts from shredded organic fibers have become an increasingly important application for solid pulverized phenolic resins. These porous felt materials are common acoustical insulation products used in the automotive industry for machinery housings, in living or office spaces. The fibers used are organic based (cotton-cellulose-polyester, jute) which are shredded into fibers 15 to 35mm long.

Felt Manufacturing

  • The fibers are primarily mixed to homogenize them. They are deposited on a conveyor bell in (lie form of a mat. The mixing operation can be performed either by a mechanical or aerodynamically process.
  • The powder resin is spread over the mat from a hopper, which covers the whole width & distributed by roller.
  • The resin is uniformly distributed inside the fleecer by special operation. The resin level is about 20 meter long. The resin initially softens, immobilizes the fibers and bonds them firmly together. Curing is performed by hot air (120"C - 250"C) which is blown vertically on the surface of the fleece or drowns through it. After curing the fleece material cut to size, and quickly cooled to 40°C - 50°C, stacked and packed. 
  • Surface density: 400 - 2200g/m2
 
Quality Control

Stringent quality control is integrated into our production to ensure the product is complied to International Standards i.e. ASTM, BSL DIN, JLS, AS, UL. The company is also ISO 9002 certified.
 
 

Research & Development

The objective of R&D team is looking info the development of innovative and reliable product with consistent research in order to meet competitive markets segment.